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BCF Yarn for Car Mats
  Nylon6 Bulked Continuous Filament (BCF) Yarn
Toray is the largest producer of nylon6 Bulked Continuous Filament (BCF) yarn in Japan. From our plant facility in Okazaki, Toray supplies nylon6 BCF yarn of uniform crimping and exceptional dyeability. State-of-the-art spinning technologies and research & development capabilities enable Toray to meet customer demand with outstanding products.
  Toray's Nylon6 BCF Yarn Advantage
Toray has provided various kinds of nylon6 BCF yarn for the production of car mats for the automotive industry.

Toray's BCF yarn's advantage:
  • Stringent quality control for piece dyeing.
  • Yarn cross-section and crimping exclusively developed for automotive car mats.
  • Excellent lightfastness that meets automotive manufacturers' specifications.
  • Easy & uniform dyeability

BCF Yarn Characteristics in Car Mat Production
BCF fibers can be manipulated to produces yarns of varying weights, textures and appearances.
Round Edged
Sharp Edged
Regular
Hollow Trirobal
Dull
Polylactic Acid (PLA) BCF Yarn

Recently, Toray developed a new classification of yarn specifically for automotive car mat applications utilizing ingeo (PLA) BCF materials. Polylactic Acid, or PLA, is made of corn, an annually renewable material, which is carbon neutral. Therefore, PLA BCF is environmentally friendly, as it generates no additional carbon dioxide during its lifecycle.

  Car mat made of ingeo™ (PLA) BCF

[Note] ingeo is the brand name of NatureWorks, LLC. Toray and NatureWorks entered into a comprehensive agreement in May 2003 concerning the supply of PLA resin and the development of the ingeo PLA fiber business.

 
 
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Toray International America Inc.
Email:
web-fiber@tam.toray.com

Tel: 212-697-8150
Fax: 212-972-4279
 
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